NCS Consultants, LLC Projects - Mt. Lemmon Emergency Repairs
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This project has been constructed and is in service.

View of MSE wall failure on Mt. Lemmon (Catalina Highway) near MP 9.8. The 2006 monsoon season was the 6th wettest on record for the Tucson Arizona area. The worst storm to hit the region was on July 31 of 2006. Ground already saturated by previous storms allowed significant runoff and the storm caused flooding of the Rillito and Santa Cruz rivers and flooding, slope failures and debris flows in the Santa Catalina Mountains.

View of slope failure on Mt. Lemmon (Catalina Highway) near MP 3.8. According to an Arizona Daily Star article ("Sabino Canyon's New Scars", Tom Beal, 9/21/06), up to 6 inches of rain fell in a 7 hour period of the early morning hours of July 31. The article cites the National Weather Service spokesman who indicated the storm was "more than a 100-year event".

USGS sources in the article reported that 240 new slope failures have been mapped in the Santa Catalina Mountains in the vicinity of Sabino Canyon where only 5 were mapped previously. They indicated that the Catalina Mountains have not eroded in this fashion in close to 10,000 years!

The Mt. Lemmon Catalina Highway was significantly effected by storm as well, with debris flows, rock fall, portions of the road washed out, slope failures, and the failure of an MSE retaining wall. NCS was contacted by Pima County on August 1st and went out to the site to survey the damages with the county the same day.

Excavator-mounted rig used for soil nail wall-based repair of MSE wall failure on Mt. Lemmon Catalina Highway near MP 9.8. Through our As-Needed Geotechnical Services contract with Pima County, NCS was tasked with providing recommendations for emergency remediation of two specific areas, a retaining wall failure near MP 9.8, and a slope failure that undermined portions of the guardrail near MP 3.8.

This emergency project was given our highest priority and within the week we had mobilized a drill rig to perform an investigation at the two sites. Verbal recommendations were provided within 10 business days of being issued the assignment, and a formal letter report was issued on August 22.

Completed soil nail wall-based repair of MSE wall failure on Mt. Lemmon Catalina Highway near MP 9.8. Our recommendations involved a soil nail wall fix of both sites. In the case of the MSE wall failure at MP 9.8, a temporary wall was designed as the County determined a bridge would be designed at that location to prevent similar incidents from occurring again. The site at MP 3.8 was to be a permanent soil nail wall, with form work used to pour a 2-sack slurry "block" to allow for the guardrail to be replaced. The block will be structurally connected with the soil nail wall and/or doweled into the slope. ERS Inc. of Peoria, AZ was selected as the soil nail contractor based on their experience with a similar type of fix on the SR 89A slope failure near Jerome.

As of October 5, 2006, the MP 9.8 site has been repaired and re-opened to two lanes of traffic. The MP 3.8 was completed by October 27, 2006..

  • Emergency repair of 2 sites damaged in July 31, 2006 monsoon storms
  • Recommendations provided within 10 business days of receiving the task order
  • A soil nail fix was designed to stabilize both sites
  • NCS provided start to finish design and construction inspection services

View of MSE wall failure on Mt. Lemmon (Catalina Highway) near MP 9.8.

Drilling borings to support design of emergency  repair of the Mt. Lemmon Catalina Highway in August of 2006.

Links

Coronado National Forest

Arizona Daily Star Article (9-21-06) on Santa Catalina Mountains Flooding and Debris Flows

USA Today Article on Santa Catalina Mountains Flooding and Debris Flows

Photos
View of MSE wall failure on Mt. Lemmon (Catalina Highway) near MP 9.8. View of MSE wall failure on Mt. Lemmon (Catalina Highway) near MP 9.8. View below MSE wall failure on Mt. Lemmon (Catalina Highway) near MP 9.8. View of slope failure on Mt. Lemmon (Catalina Highway) near MP 3.8. View of slope failure on Mt. Lemmon (Catalina Highway) near MP 3.8. Example of the magnitude of energy imparted by the storms that impacted the Mt. Lemmon Catalina Highway in July and August of 2006. Drilling borings to support design of emergency  repair of the Mt. Lemmon Catalina Highway in August of 2006. Drilling borings to support design of emergency  repair of the Mt. Lemmon Catalina Highway in August of 2006. View of MSE wall failure on Mt. Lemmon Catalina Highway near MP 9.8. View of MSE wall failure on Mt. Lemmon Catalina Highway near MP 9.8. Installation of verification test nail for soil nail wall-based repair of MSE wall failure on Mt. Lemmon Catalina Highway near MP 9.8. Just prior to soil nail wall-based repair of MSE wall failure on Mt. Lemmon Catalina Highway near MP 9.8. Excavator-mounted rig used for soil nail wall-based repair of MSE wall failure on Mt. Lemmon Catalina Highway near MP 9.8. Excavator-mounted rig used for soil nail wall-based repair of MSE wall failure on Mt. Lemmon Catalina Highway near MP 9.8. Excavator-mounted rig used for soil nail wall-based repair of MSE wall failure on Mt. Lemmon Catalina Highway near MP 9.8. NCS President Naresh Samtani learning to operate a soil nail rig used for soil nail wall-based repair of MSE wall failure on Mt. Lemmon Catalina Highway near MP 9.8. Verification testing on soil nail wall-based repair of MSE wall failure on Mt. Lemmon Catalina Highway near MP 9.8. Completed soil nail wall-based repair of MSE wall failure on Mt. Lemmon Catalina Highway near MP 9.8.
 
 

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